# NIKA-16611  magnetron coating deposition system

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> Manufacturer: LLC "Laboratory of Vacuum Technologies Plus" (LVT), vaclab.ru

Nika-16611 Vacuum Magnetron Sputtering System

General Description and Technology

The **Nika-16611** system utilizes **magnetron sputtering** technology to form wear-resistant PVD coatings. Unlike arc deposition methods, the technology implemented in Nika-16611 eliminates the transfer of metal micro-droplets in the plasma flow. This results in atomically smooth coatings, which is critical for high-precision tools where even minimal surface defects affect tool life and machining quality.


Application


- Deposition of ultra-smooth PVD coatings on carbide and tool steel instruments.

- **Specialization:** Tools for finishing and super-finishing operations with a cutting edge radius of less than 5 microns.

- **Loading Capacity:** Planetary carousel with a 350x250 mm volume (accommodates up to 180 cutters of 10x75 mm).



Technical Advantages


- **Droplet-Free Phase:** Achieves an ideally smooth surface that requires no post-coating polishing.

- **Complex Coating Compositions:** Enables the use of complex chemical targets to achieve unique performance characteristics.

- **Geometry Preservation:** Soft sputtering mode and deep ion cleaning prevent etching or dulling of ultra-sharp edges.

- **Uniform Heating:** 12 kW carbon composite heater ensures a stable coating structure across the entire loading area.

- **Cycle Duration:** From 120 to 240 minutes, ensuring high quality for each deposited layer.



Economic and Operational Features


- **Niche Excellence:** Nika-16611 allows manufacturers to enter the premium segment of high-precision tool coating.

- **Fine Tuning:** Flexible process parameter control to achieve specific coating properties for any composition.

- **Co-sputtering:** Simultaneous operation of multiple targets for the creation of multi-component layers.



Additional Options


- Design and manufacturing of custom fixtures for specific workpieces.

- Supply of pre-treatment equipment (washing, drying, tumbling).

- Turnkey design and organization of vacuum coating production lines.



Delivery, Service, and Support


- **24-Month Warranty** and prompt technical support.

- **Rapid Launch:** Installation, commissioning, and staff training within 1 week.

- **System Transparency:** Open-source software and detailed documentation allow for self-service and independent upgrades.

- **Reliability:** Fast delivery of consumables and spare parts.

## Technical specifications

- Voltage, V: 380В +10-15 %
- Power, kW: 24 kW
- Pumping: VVN (Turbomolecular pump KYKY FF-200/1300E (ТМН))
FVN (Backing scroll pumpEdwards XDS35i (ФН)
- Maximum current consumption per phase, A: 32 A
- Ultimate vacuum, Pa: no more than 3·10-4 Па
- Weight, kg: no more than 850 kg
- Time to reach working vacuum, min.: no more than 40 min.
- Number of gas injection channels, pcs.: 2
- Объем охлаждающей жидкости,  l.: 15 liters
- Time to reach ultimate vacuum, min.: no more than 2 hours
- Working vacuum , Pa: 3·10-3 Pa